Hardcoat Stucco vs. EIFS

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Tech Home Study, Inc. is a certified EIFS (Synthetic Stucco) Inspection Company.  The following information will give you a history of EIFS and the problems you can experience with a synthetic-stucco home if not properly installed or maintained, an overview of your Tech Home Study EIFS inspection, and lastly, what you can do yourself to monitor & maintain your EIFS clad home.

EIFS History

In the late 1960's, Dryvit Systems Inc. introduced Exterior Insulation Finishing System, a synthetic stucco siding, to North America from Europe where it was introduced after World War II. By the mid-1980s, the product was being used in residential frame construction. This synthetic stucco is also known as EIFS, thincoat, softcoat or PB (polymer based) stucco. It is flexible and spongy to the touch and has a hollow sound. Traditional stucco is known as hardcoat, thickcoat, cement stucco or PM (polymer modified) stucco and is brittle and sounds solid.


An EIFS exterior "system" or cladding consists of the following:

bulletA substrate (sheathing) such as plywood, OSB or gypsum board
bulletRigid foam insulation boards (expanded polystyrene) adhered or fastened to the substrate
bulletGlass fiber reinforcing mesh
bulletUp to ¼ inch thick base coat (cement mixed with acrylic polymer
bulletA finish coat either sprayed, troweled or rolled on which provides color and texture

The most important aspect of EIFS is its performance is its ability to keep water out. In Europe the system was applied to a masonry or concrete-based sheathing such as concrete block, brick or stone. When introduced to the North American market, very few modifications were made in its application in wood frame homes. With plastic sheeting as a vapor barrier (required by most building codes) and the minimal-breathable quality of EIFS, any water getting inside the walls remains trapped, leading to rotting of wood sheathing and structures. The problem is aggravated in areas of high humidity.

In the 1990s, homes in the southeastern U.S. began to experience moisture damage behind the walls of their synthetic stucco. The problem showed up in areas prone to heavy rains accompanied by wind. About 260,000 homeowners in the U.S. are now facing potentially serious water damage to their homes. Although the system is waterproof, windows, doors and their trim are not waterproof. In some homes, water has leaked behind the stucco and been trapped, causing damage – particularly around windows, doors and deck connections.

The theory of providing a waterproof exterior cladding was a good one.  However, EIFS waterproof material doesn't breathe, and any water that does get behind the cladding can not escape.  If not caught in time, this can lead to rotting of the wood framing. There are manufacturer specifications for installation that if followed make this a viable product.  When not followed, it can be a very poor "system" or cladding.  Since 1997, manufacturers have been offering a “water-managed” (drainable) system to the residential construction market in response to new local building code requirements and growing consumer demand. This new drainable system will ensure that moisture has a way to escape if it does get behind the wall.

EIFS Inspection

A visual inspection cannot determine the amount of water penetration nor damage to the substrate. The best method of inspection includes a visual inspection as well as the use of some very specific tools; the Tramex Wet Wall Scanner, and a digital probing device for precise moisture measurement. This is the method that Tech Home Study utilizes. The scanner is a non-intrusive device that is run over the exterior of the stucco, giving moisture readings when moisture is detected within the wall (about 3" deep).  Once the areas of potential moisture intrusion are pinpointed, the digital probe is inserted into the wall (it makes two 1/8" holes) to get a true moisture reading.  After the moisture readings are obtained, pictures are taken of each area w/ the  corresponding moisture reading.  Finally, all holes are filled with the appropriate color-matching sealant.

To give you a better idea of the type of things Tech Home Study will observe and test in the process of evaluating your EIFS home, here is a fairly comprehensive list of the inspection checklist.

bulletObserve overall condition of exterior cladding.
bulletCheck substrate if possible (wood, OSB, gypsum).
bulletCheck adhesion of EPS.
bulletIf possible, check backwrapping details.  Have light receptacles, vents, penetrations been wrapped properly.
bulletAre bands, keys properly installed?
bulletAre there any flat surfaces that should be beveled?
bulletAre windows installed properly?
bulletAre there proper sealant joints around windows, doors and system terminations?
bulletAre expansion joints and aesthetic grooves installed properly?
bulletIs system terminated 8" above ground level?
bulletHas the system been flashed properly with respect to: kickouts (also known as diverters), Cricket at chimney, Head Flashing (top of windows & doors, Window Pan Flashing (bottom of windows).
bulletAre vertical walls above the roof terminated properly with a minimum of 2" space between stucco and roof (flashing should be visible).
bulletAre there any attachments not sealed properly (ie. gutters, shutters, downspout hanger brackets, utility boxes, decks
bulletLast,  but most importantly, are there any areas with high Moisture Readings detected with Tramex Wet Wall Scanner and the Tramex Digital Probe? What are the readings? (Detailed pictures/notes included for referral to the Remediation professionals for repair)

Note: I would advise that this inspection be performed by a certified 3rd party EIFS inspection company not involved in the business of providing remediation services.  This will ensure you have a professional, unbiased report that can then be given to a remediation company for repairs.

Some EIFS problem signs you can look for yourself and some maintenance tips!

VISUAL SIGNS OF POTENTIAL PROBLEMS:

bulletCracks in the EIFS dressing bands around windows
bulletSwelling, cracking and/or rotting of window/door frames
bulletDelamination of the EIFS from the sheathing
bulletStaining, mold and algae on the exterior and interior
bulletCracking, peeling and blistering of paint
bulletIncreased level of humidity in the home
bulletInfestation of pests (ants and/or termites) that nest in the moist sheathing of the home


MAINTENANCE FOR EIFS:

bulletEnsure that window/door framing have been caulked to abutting cladding
bulletEnsure that there is no separation of window/door frames at the corners
bulletEnsure that expansion joints are flexible and watertight (should be ½” to ¾” wide)
bulletEnsure penetrations, attachments and terminations have proper sealant joints and flashing
bulletEnsure that all flashings are functional for proper drainage away from and off the roof
bulletGutters and downspouts should be properly sloped and cleaned regularly
bulletEnsure that the foam does not terminate below grade (it should be 6-8 inches above grade)
bulletEnsure that window/door weeps are functional and clean

 

Thank you and please call Tech Home Study, Inc. at (770)552-6872 with any questions!